
DC Controller
UPC4 Master
User Manual
Page 4/100
©2010. ELTEK VALERE DEUTSCHLAND GmbH. UM_UPC4_V2.00_E_R1.1_2011-01-04
Contents
1 SAFETY INSTRUCTIONS & NOTES TO ELECTRONIC WASTE DISPOSAL ................................................... 7
2 GENERAL DESCRIPTION .......................................................................................................................8
3 TECHNICAL DESCRIPTION.................................................................................................................... 9
3.1 Structure of a modular UPC4 system/block diagram........................................................... 9
3.2 Electrical connectors & operating elements.........................................................................10
3.2.1 CAN connectors & Ethernet connector ...................................................................................................10
3.2.1.1 Ethernet connector.......................................................................................................................................10
3.2.1.2 CAN connectors.............................................................................................................................................11
3.2.1.3 Termination switches ...................................................................................................................................11
3.2.2 Modem connector/Fieldbus connector/SD card slot/LED indications ............................................12
3.2.2.1 SD card slot.....................................................................................................................................................12
3.2.2.2 Push buttons 1 & 2........................................................................................................................................12
3.2.2.3 LED indication .................................................................................................................................................12
3.2.2.4 Fieldbus connectors......................................................................................................................................13
3.2.2.5 Hex switch 1 & Hex switch 2 ......................................................................................................................13
3.2.2.6 Function of the dip switches ......................................................................................................................14
3.2.2.7 Connector RS232 (Modem) .........................................................................................................................14
3.2.3 Power supply inputs/Relay outputs/MSTB Modbus connection ......................................................15
3.2.3.1 Power supply ..................................................................................................................................................15
3.2.3.2 Relay outputs X12/X13/X14 .....................................................................................................................16
4 THE CONCEPT...................................................................................................................................17
4.1 General............................................................................................................................................17
4.2 Rectifier monitoring.....................................................................................................................17
4.2.1 Rectifiers of the PSR/PSS group ...............................................................................................................17
4.2.2 Rectifiers of the Flat-, Mini-, Micro-, and Powerpack group.................................................................18
4.2.3 Monitoring of load sharing of the rectifiers ............................................................................................18
4.2.4 Monitoring of rectifier load..........................................................................................................................19
4.3 Battery backup systems............................................................................................................20
4.3.1 Temperature controlled output voltage..................................................................................................20
4.3.2 Charge current limitation.............................................................................................................................21
4.3.3 Autarkic rectifier operation.........................................................................................................................21
4.3.4 PLD function (Power Load Disconnect) ....................................................................................................21
4.3.5 LVD function (total discharge protection)...............................................................................................22
4.3.6 Battery asymmetry.......................................................................................................................................22
4.3.7 Battery test ....................................................................................................................................................22
4.3.8 Battery test data memory ..........................................................................................................................23
4.3.9 Equalize charge..............................................................................................................................................23
4.3.10 Boost charge ..................................................................................................................................................24
4.4 Isolation monitoring.....................................................................................................................24
4.5 Monitoring of general measured values.................................................................................24
4.6 DC/AC inverters/static bypass switch) .................................................................................25
4.7 Virtual measured values system..............................................................................................25
4.8 Signal concept/alarm signalling/event list ...........................................................................25
4.8.1 Error state (alarm signaling)........................................................................................................................25
4.8.2 Event history...................................................................................................................................................26
4.9 Safety concept/authorization..................................................................................................26
4.9.1 Default User and Password.........................................................................................................................26
4.10 Automatic log on of rectifiers, inverters, DC/DC converters............................................27
5 THE MENU (DISPLAY OPERATION) .....................................................................................................28
5.1.1 Changing the display (leafing)....................................................................................................................28
5.1.2 Changing the menu.......................................................................................................................................28
5.2 Measured values ..........................................................................................................................28
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